The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material ...
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The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.
Get DetailMar 19, 2017 Place Material Charge and Ball Charge in Mill Run x revolutions x = number of revolutions based on estimate of work index; usually 50, 100, 150 or 200 revolutions. Dump Mill, separate balls and Material Charge. Screen all the material at Mesh of Grind – Weigh Product. Product = weight of Material Charge – weight of Screen Oversize.
Get Detail[2] “The Bond work index refers to the measure of the material’s hardness or resistance to crushing and grinding, and is numerically expressed as the kilowatt hours per short ton required to reduce the material from theoretically infinite feed size to 80% passing 100 .m.” [2] It is calculated using the equation below: W i = 4.45 P i 0.22 G 0.82 (1 √ P − 1 √ F) (1) where W i is the Bond work index, P i in microns is the …
Get DetailOct 24, 2018 The Work Index is a fitted coefficient to Bond's equation given in the picture above. The work index can either be measured in the laboratory (the Bond ball mill work index determination is a ...
Get DetailThe goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.
Get DetailJan 01, 2013 To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to the k value of Eq.
Get DetailDec 12, 2016 If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work ...
Get Detailpressure grinding rolls (HPGR) products based on a Bond mill test procedure. Multiple trade-off studies have reported the performance of HPGR versus SAG milling with energy savings of between 11 and 32 per cent. One factor that is often inconsistently defined in these studies is the change in the Bond Ball Work Index (BBWi).
Get DetailDec 04, 2020 The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is to choose a sieve size that results in the ...
Get DetailCalculate Top Ball Size of Grinding Media Equation & Method. Calculate Top Ball Size of Grinding Media FRED C. BOND Equation & Method. Although it was developed nearly 50 years ago, Bond''s method is still useful for calculating necessary mill sizes and power consumption for ball and rod mills.
Get Detailball mill, and should not be included in the ball mill feed mass. The fractions are considered separately as depicted in Figure 6. Assuming that the particle size distribution T1’ must be identical to P [3] to be considered final product yields [4]. T1’ ≡ P [3] T1’ 80 = P 80 [4] Then, the particle size distribution T2’
Get DetailExample SAG-Ball Mill Circuit WI Efficiency Calculation • SAG-ball circuit F80 = 165,000 um P80 = 125 um W = 14.6 kWh/t Wlo = 14.6 / [( 10 / SQRT 125) – (10 / SQRT 165,000)] = 16.8 kWh/t • Bond Test WI’s (kWh/t): Crushing:16.0 Rod Mill: 14.5 Ball Mill: 13.8 • Bond Standard Circuit Work Index:
Get DetailEfficiency correction factors are applied with the Bond equation. The method is valid both for clinker grinding and for raw materials grinding. This method only gives a rough and initial idea for sizing a cement ball mill. To go ahead, a deeper study is necessary with ball mills suppliers or a specialized engineering office.
Get DetailGrinding Mill|Ball mill working principle|Ball ... properties of ores include the Bond ball mill work index and the ... bond work index determination with a sepor batch ball mill ... Bond Work Index Determination With A Sepor Batch Ball Mill. 6187267 the 4239632 be 3093444 of 2687863 and 2186369 a . 67842 work 67219 become 67198 more 66999 old ...
Get DetailBond’s work index which is defined as the resistance of the material to grinding. The standard equation used by them for the ball mill work index (Bond work index) is as follows. / …
Get DetailThe new Bond Work Equation: Wi = (44.5/(P 1 ) 0.23 x (G bp ) 0.82 x (10/(P) 0.5 – (10/(F 0.5 ))) The value for G can be obtained by interpolating from the tables identified as Table II in the Bp
Get DetailExample SAG-Ball Mill Circuit WI Efficiency Calculation • SAG-ball circuit F80 = 165,000 um P80 = 125 um W = 14.6 kWh/t Wlo = 14.6 / [( 10 / SQRT 125) – (10 / SQRT 165,000)] = 16.8 kWh/t • Bond Test WI’s (kWh/t): Crushing:16.0 Rod Mill: 14.5 Ball Mill: 13.8 • Bond Standard Circuit Work Index:
Get DetailThe test determines the Bond Ball Mill Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements*. Various correction factors may have to be applied. W = Wi (10/√P – 10/√F) Where W = Net power consumption in kWh/t Wi = …
Get DetailBond Rod Mill Grindability Test. Grinding Solutions can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range from 4.75mm to 212 m. Abrasion Index Test
Get DetailCalculate Top Ball Size of Grinding Media Equation & Method. Calculate Top Ball Size of Grinding Media FRED C. BOND Equation & Method. Although it was developed nearly 50 years ago, Bond''s method is still useful for calculating necessary mill sizes and power consumption for ball and rod mills.
Get Detailby the Bond laboratory test using the following equation: ( ) (( ) ) 80 ( ) 80 0. 295 1 80. 80 18. 18 ib f p P Gbp p f. f f M (1) where . M. ib = fine ore work index (kWh/tonne) P. 1 = closing screen size in microns . Gbp = net grams of screen undersize per mill revolution . p. 80 = 80% passing size of the product in microns . f 80 = 80% passing size of the feed in microns . f (x. j
Get DetailThe optimum number of grinding balls is 285. However, the ball diameters vary due to wear. Therefore, the total ball number should be adjusted from time to time to ensure a total mass of 20.125 grams. The grinding jar of the Bond Index Ball Mill measures 12″ x 12″ and has well-rounded corners. Module Rod Mill
Get DetailNumerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill.
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